// Custom Foil Pouches

Custom Aluminum Foil Pouches

No Plate Fees, MOQ 1,000 Pcs!

The ultimate flexible packaging shortcut for growth-minded brands. Skip the traditional $800+ cylinder investment. Get photo-realistic UV-printed foil bags delivered to your facility in days, not weeks. Perfect for Agriculture, Feed, Seeds, Veterinary, and Cafe brands.

custom foil pouches

Find Your Perfect Bag Configuration

Select from our heavy-duty pre-made inventory. We maintain massive stock in our supply chainโ€”you just provide the artwork, and we print it instantly.

Stand-Up Pouches

Stand-Up Pouches

The retail-ready favorite. Stands perfectly on shelves, maximizing brand visibility.

Best For: Pet treats, specialty fertilizer, tea, and premium supplements.

Flat Three-Side Seal Pouches

Flat Three-Side Seal Pouches

Compact, cost-efficient, and easy to vacuum/pack. High barrier protection in a flat profile.

Best For: Veterinary single-dose medicine, powder additives, and chemical samples.

Engineered for High-Performance Industrial & Agri-Sectors

Our Express UV series is highly durable, puncture-resistant, and lightproof. It is optimized for sectors that prioritize speed, low upfront cost, and vivid branding over direct human-food FDA compliance.

Agriculture & Seeds

Agriculture & Seeds

High-barrier pure aluminum lining safeguards sensitive seeds against humidity and premature germination. Perfect for regional testing and seasonal variations.

Animal Feed & Additives

Animal Feed & Additives

Heavy-duty structures with Nylon (NY) reinforcement option to prevent puncturing from coarse materials or rough shipping.

Veterinary Medicine & Chemicals

Veterinary Medicine & Chemicals

100% lightproof AL layer blocks UV rays, preserving the active bio-ingredients and shelf-life of your formulas.

Specialty Coffee & Tea

Specialty Coffee & Tea

Fast-turnaround pouches for seasonal roasts or limited-edition botanical tea blends without heavy capital commitment.

The Anatomy of High-Barrier Protection

We donโ€™t compromise on protection. All pre-made bags utilize a advanced multi-layer laminated structure to seal in freshness and shut out moisture, oxygen, and light.

Premium Pure Aluminum (PET + AL +PE)

Premium Pure Aluminum (PET / AL / PE)

Performance: ๐ŸŒŸ๐ŸŒŸ๐ŸŒŸ๐ŸŒŸ๐ŸŒŸ (Maximum Barrier)

Characteristics: 100% opaque, zero light transmission, maximum moisture/oxygen blockage. Silver interior.

Premium Pure Aluminum (PET+ AL+PE)

Premium Pure Aluminum (PET / AL / PE)

Performance: ๐ŸŒŸ๐ŸŒŸ๐ŸŒŸ๐ŸŒŸ (Cost-Efficient)

Characteristics: Highly reflective, excellent metallic texture, brilliant shelf presence with cost savings.

Heidelberg Digital UV Technology

Printing Innovation

Heidelberg Digital UV Technology

Unlike traditional gravure printing that requires physical copper cylinders (costing $100-$150 per color), our line utilizes a modified Heidelberg high-speed UV offset process.

  • Surface Print + Over-Oil Protection: We print directly onto the surface of pre-made premium pouches and instantly cure it with UV lamps, followed by a matte or glossy protective over-oil coating.

  • The Result: Flawless color matching, sharp vector details, and zero plate setup fees.

Gravity vs. Express UV

Stop Overpaying for Packaging Tooling

FeatureTraditional Gravure PrintingFHQPAK Express UV Printing
Cylinder / Setup Fee$150 – $800+ (Based on color count)$0 (Completely Free)
Minimum Order Quantity10,000 – 30,000 pcs1,000 pcs
Production Lead Time15 – 25 Days3 – 5 Days
Multi-SKU VarietyExpensive (New plate needed for each SKU)Easy (Split 1,000 pcs across multiple designs)
Ideal ForMass production (>100k pcs)Startups, seasonal products, market testing

Simple Artwork Submission Guide

3 Golden Rules for Flawless Surface UV Printing

Because we print on pre-made pouches (which already have sealed seams and edges), our engineering team recommends these design best practices:

  1. Embrace Minimalist Backgrounds: Clean, light, white, or textured kraft/silver backgrounds look exceptionally sharp. Avoid 100% full-bleed dark solid backgrounds to minimize surface odor and friction marks.

  2. Safe Margin (5mm): Keep your critical text, logos, and barcodes at least 5mm away from the edge pressed lines and bottom gusset folds.

  3. Format Requirement: Please provide vector files in .AI, .PDF, or .EPS format with all text converted to outlines.

Custom Foil Pouches Specs & Pricing

Aluminum Foil Laminated Film (PET/AL/PE)

Specs(cm)Thicknessย 50010002000300040005000600070008000900010000
15ร—22+4120ย ฮผm4.72 Milโ€”0.11540.11150.10940.10770.10620.10480.10320.1020.10060.0995
15ร—22+4130ย ฮผm5.12 Milโ€”0.12180.1180.11580.11420.11260.11110.10970.10830.10690.1058
18ร—25+4130ย ฮผm5.12 Milโ€”0.14620.14230.14020.13850.13690.13550.1340.13280.13140.1303
18ร—27+5130ย ฮผm5.12 Milโ€”0.15260.14880.14660.14490.14340.14180.14050.13910.13770.1366
20ร—28+5130ย ฮผm5.12 Milโ€”0.17050.16660.16450.16280.16120.15980.15850.15710.15570.1546
22ร—32+5130ย ฮผm5.12 Milโ€”0.19880.19490.19280.19110.18950.1880.18660.18520.18380.1828
22ร—32+5150ย ฮผm5.91 Milโ€”0.22180.2180.21580.21420.21260.21110.20970.20830.20690.2058
22ร—33+5130ย ฮผm5.12 Milโ€”0.20260.19880.19660.19490.19340.19180.19050.18910.18770.1866
23ร—32+5130ย ฮผm5.12 Milโ€”0.20510.20120.19910.19740.19580.19450.19310.19170.19030.1892
25ร—35+5130ย ฮผm5.12 Milโ€”0.2320.22820.2260.22430.22280.22140.220.21860.21720.2162
25ร—35+5150ย ฮผm5.91 Milโ€”0.26150.25770.25550.25380.25230.25090.24940.24820.24680.2457

Metallized Film Laminated Film (PET/VMPET/PE)

Specs(cm)Thicknessย 50010002000300040005000600070008000900010000
15ร—22+4120ย ฮผm4.72 Milโ€”0.10510.10120.09910.09740.09580.09450.09310.09170.09030.0892
15ร—22+4130ย ฮผm5.12 Milโ€”0.11030.10650.10430.10260.10110.09950.09820.09680.09540.0943
18ร—25+4120ย ฮผm4.72 Milโ€”0.12690.12310.12090.11920.11770.11630.11480.11350.11220.1111
18ร—25+4130ย ฮผm5.12 Milโ€”0.13340.12950.12740.12570.12420.12260.12120.11980.11850.1174
18ร—27+4120ย ฮผm4.72 Milโ€”0.12950.12570.12350.12180.12030.11880.11740.1160.11460.1135
18ร—27+4130ย ฮผm5.12 Milโ€”0.13580.1320.12980.12820.12660.12520.12380.12250.12110.12
20ร—28+5130ย ฮผm5.12 Milโ€”0.15120.14740.14520.14350.1420.14060.13920.13780.13650.1354
22ร—32+5130ย ฮผm5.12 Milโ€”0.17570.17180.16970.1680.16650.16490.16350.16220.16080.1597
22ร—32+5150ย ฮผm5.91 Milโ€”0.19490.19110.18890.18720.18570.18420.18280.18140.180.1789
22ร—33+5130ย ฮผm5.12 Milโ€”0.17820.17430.17220.17050.16890.16750.16620.16480.16340.1623
25ร—35+5130ย ฮผm5.12 Milโ€”0.20380.20.19780.19620.19460.19320.19170.19050.18910.188

Aluminum Foil Laminated Film (PET/AL/PE)

Specs(cm)Thicknessย 50010002000300040005000600070008000900010000
9ร—13120ย ฮผm4.72 Milโ€”0.0520.03520.02970.02690.02660.02630.02620.02720.02570.0255
10ร—15120ย ฮผm4.72 Milโ€”0.05710.04050.03480.0320.03170.03140.03120.03230.03080.0306
12ร—17120ย ฮผm4.72 Milโ€”0.0660.04940.04380.04110.04060.04050.04020.04140.03980.0397
13ร—18120ย ฮผm4.72 Milโ€”0.07050.05380.05260.0520.05110.05050.04970.04910.04860.0482
14ร—20120ย ฮผm4.72 Milโ€”0.07820.06150.06030.05970.05880.05820.05740.05680.05630.0558
15ร—22120ย ฮผm4.72 Milโ€”0.08850.08460.08170.07890.07720.0760.07520.07460.07420.0738
16ร—22120ย ฮผm4.72 Milโ€”0.09230.08850.08550.08280.08110.07980.07910.07850.0780.0777
18ร—25120ย ฮผm4.72 Milโ€”0.10770.10380.10090.09820.09650.09520.09450.09380.09340.0931
20ร—28120ย ฮผm4.72 Milโ€”0.12570.12180.11880.1160.11430.11320.11250.11180.11140.1111
20ร—30120ย ฮผm4.72 Milโ€”0.1320.12820.12520.12250.12080.11970.11890.11830.11780.1174
21ร—30130ย ฮผm5.12 Milโ€”0.14490.14110.1380.13520.13350.13250.13170.13110.13060.1303
22ร—30120ย ฮผm4.72 Milโ€”0.14110.13720.13420.13140.12970.12860.12780.12720.12680.1265
22ร—30130ย ฮผm5.12 Milโ€”0.15120.14740.14450.14170.140.13890.13820.13750.13710.1368
24ร—32120ย ฮผm4.72 Milโ€”0.14880.14490.14180.13910.13740.13630.13550.13490.13450.1342
24ร—32130ย ฮผm5.12 Milโ€”0.15770.15380.15090.14820.14650.14520.14450.14380.14340.1431
24ร—34130ย ฮผm5.12 Milโ€”0.17690.17310.17020.16740.16570.16450.16370.16310.16260.1623
25ร—35130ย ฮผm5.12 Milโ€”0.18720.18340.18030.17750.17580.17480.1740.17340.17290.1726
28ร—40140ย ฮผm5.51 Mil0.36660.28970.2820.27780.27430.27120.26830.26550.26280.26060.2589
30ร—45140ย ฮผm5.51 Mil0.41030.33340.32570.32140.3180.31490.3120.30920.30650.30430.3026
33ร—45140ย ฮผm5.51 Mil0.43340.35650.34880.34450.34110.3380.33510.33230.32950.32740.3257
33ร—48140ย ฮผm5.51 Mil0.45380.37690.36920.36490.36150.35850.35550.35280.350.34780.3462
35ร—50140ย ฮผm5.51 Mil0.48460.40770.40.39570.39230.38920.38630.38350.38080.37860.3769

Metallized Film Laminated Film (PET/VMPET/PE)

Specs(cm)Thicknessย 50010002000300040005000600070008000900010000
8ร—12120ย ฮผm4.72 Milโ€”0.04620.02950.0240.02120.02080.02050.02030.02150.020.0197
9ร—13120ย ฮผm4.72 Milโ€”0.04910.03230.02680.0240.02370.02340.02320.02430.02280.0226
10ร—15120ย ฮผm4.72 Milโ€”0.05320.03660.03090.02820.02780.02750.02740.02850.02690.0268
11ร—16120ย ฮผm4.72 Milโ€”0.05680.040.03450.03170.03140.03110.03090.0320.03050.0303
12ร—17120ย ฮผm4.72 Milโ€”0.06090.04430.03860.03580.03550.03520.03510.03620.03460.0345
13ร—18120ย ฮผm4.72 Milโ€”0.06480.04820.04680.04620.04520.04460.04380.04320.04280.0425
14ร—20120ย ฮผm4.72 Milโ€”0.07050.05380.05260.0520.05110.05050.04970.04910.04860.0482
15ร—22120ย ฮผm4.72 Milโ€”0.07950.07570.07260.06980.06820.06710.06630.06570.06520.0649
16ร—22120ย ฮผm4.72 Milโ€”0.08340.07950.07650.07370.0720.07090.07020.06950.06910.0688
18ร—25120ย ฮผm4.72 Milโ€”0.09620.09230.08940.08660.08490.08370.08290.08230.08180.0815
19ร—26120ย ฮผm4.72 Milโ€”0.10260.09880.09570.09290.09120.09020.08940.08880.08830.088
20ร—28120ย ฮผm4.72 Milโ€”0.11030.10650.10340.10060.09890.09780.09710.09650.0960.0957
20ร—30120ย ฮผm4.72 Milโ€”0.11660.11280.10980.10710.10540.10430.10350.10290.10250.102
21ร—30120ย ฮผm4.72 Milโ€”0.12050.11660.11370.11090.10920.10820.10740.10680.10630.1058
22ร—30120ย ฮผm4.72 Milโ€”0.12430.12050.11750.11480.11310.1120.11120.11060.11020.1097
22ร—30130ย ฮผm5.12 Milโ€”0.1320.12820.12520.12250.12080.11970.11890.11830.11780.1174
22ร—32120ย ฮผm4.72 Milโ€”0.12950.12570.12260.11980.11820.11710.11630.11570.11520.1149
24ร—34120ย ฮผm4.72 Milโ€”0.14490.14110.1380.13520.13350.13250.13170.13110.13060.1303
25ร—35120ย ฮผm4.72 Milโ€”0.15260.14880.14570.14290.14120.14020.13940.13880.13830.138
25ร—35130ย ฮผm5.12 Mil0.19620.16280.15890.1560.15320.15150.15050.14970.14910.14860.1482
28ร—40120ย ฮผm4.72 Mil0.30770.23080.22310.21880.21540.21230.20940.20660.20380.20170.2
28ร—40140ย ฮผm5.51 Mil0.33340.25650.24880.24450.24110.2380.23510.23230.22950.22740.2257
30ร—45120ย ฮผm4.72 Mil0.33850.26150.25380.24950.24620.24310.24020.23740.23460.23250.2308
33ร—45140ย ฮผm5.51 Mil0.35650.27950.27180.26750.26420.26110.25820.25540.25260.25050.2488
33ร—48140ย ฮผm5.51 Mil0.36920.29230.28460.28030.27690.27380.27090.26820.26540.26320.2615
33ร—48140ย ฮผm5.51 Mil0.40510.32820.32050.31630.31280.30970.30680.3040.30120.29910.2974
33ร—50120ย ฮผm4.72 Mil0.37690.30.29230.2880.28460.28150.27860.27580.27310.27090.2692
custom foil pouches 02
custom foil pouches 03

Frequently Asked Questions

Q1: Why is there NO plate/cylinder fee for the FHQPAK Express Pouch Series?

A: Traditional soft packaging uses Gravure printing, which requires etching your design onto physical steel cylinders (costing $100-$150 per color). Our Express Series utilizes advanced high-speed digital UV technology to print directly onto pre-made premium blank pouches. It works like a highly industrial digital printerโ€”eliminating the need for physical plates and saving you hundreds of dollars in upfront tooling costs.

A: Our absolute minimum order quantity is 1,000 pieces per size. Yes! One of the biggest advantages of our plate-free system is its Multi-SKU friendliness. If you have 2 different formulas or flavors (e.g., 500 pcs for Formula A and 500 pcs for Formula B), we can easily run them together in one batch of 1,000 pcs, provided the bag size and material structure remain identical.

A: This specific Express UV series utilizes surface printing and over-oil protection. While highly durable and safe for a wide range of industries, it is not recommended for direct-contact human food and does not hold direct FDA or EU 10/2011 food-contact certifications. However, it is the perfect, most cost-effective match for:

  • Agriculture & Seeds

  • Animal Feed & Pet Treats

  • Fertilizers & Soil Conditioners

  • Veterinary Medicine & Chemical Additives

  • Products utilizing an internal plastic liner/bag. (If you strictly require direct-contact human-grade food certifications, please contact our team to quote our large-volume Gravure inner-print line).

A: It comes down to the level of barrier protection your product needs:

  • Pure Aluminum (PET/AL/PE): Features a layer of real metal foil. It is 100% lightproof, provides maximum oxygen and moisture barrier, and is ideal for light-sensitive veterinary medicine, active enzymes, or long-shelf-life seeds.

  • Metallized Aluminum (PET/VMPET/PE): A polyester film coated with a thin mist of aluminum powder. It offers a premium metallic look and excellent standard barrier properties at a lower cost, perfect for fertilizers, grain feeds, and pet snacks.

A: To maintain a 3-5 day ultra-fast shipping cycle and low pricing, this economy series uses pre-made, fixed-size blanks that do not include pre-installed zip-locks or clear windows. All bags in this series are open-top or open-bottom and require a standard heat-sealing machine to seal seamlessly after filling. If your product absolutely requires built-in zippers or windows, please let our team know, and we will route you to our custom-made digital line (which requires a 7-10 day production cycle).

A: Once you approve our digital design mockup, production takes just 3 to 5 business days. Shipping times vary based on your location and chosen method: Express Air Shipping (DHL/FedEx/UPS) typically takes 4-7 business days to your door, while Sea/Ocean Freight takes 20-35 days for bulk, heavy orders.

A: Yes, this is completely normal for fast-turnaround UV printing. Because the ink is cured instantly on the surface of the bag and packaged immediately for shipping, a faint “newly printed book” or resin aroma may be trapped in the box. Simply open the carton and allow the pouches to air out in a well-ventilated space for 24 hours, and the scent will completely dissipate before you fill them.

Get Your Custom Quote & Free Digital Mockup within 12 Hours!

Ready to scale your packaging with zero plate fees? Fill out the brief form below, and our B2B project managers will trace back to you with competitive custom pricing.

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